QUOTE (inis @ Jun 28 2006, 11:08 PM)

well I noticed both performance and gas mileage when I did mine. Theories dont always go with reality.
Keeping stock exhaust keeps the back pressure, its not like I have 0 back pressure.
I'm getting 30+ mpg easily.
No complaints here, and my car doesn't even run right.
I never said it would be worse, I said you're no better off. What I forgot to add was that it was under typical conditions, and I concede that. However, your car is anything but typical ... and it was very likely your cat was plugged, especially with how you treat your motor (no filter for a long time, long time between oil changes, drive the flying piss out of it, etc). Somewhere in that combination, it's very likely you got dirty oil into your exhaust stream. We both know your cat was getting plugged, it was easy to smell it. Your car doesn't defy physics or fluid dynamics, there are just more parts to the story at work.
It's likely that someone will notice gains by hollowing it out. It's also likely that someone with a well-functioning converter will notice performance losses, especially in the top of the revs, by hollowing it out. Each car performs differently, and it shouldn't be a blanket suggestion to hollow the thing.
Hollowing the cat is something Paul can test, and we can get some graphed numbers behind it.
(As an aside: A good swap for the 03 guys is a clean converter from an older year, since the 03 has a much finer honeycomb (and it clogs very easily

) ... but only in states where removal or relocation of the cat isn't an option.)